KeyFlex

Plastic Injection Moulding

Overview

Keyflex is a leading provider of high-quality plastic injection moulding solutions, offering a range of customised services for a variety of industries. Our team of experts in plastic moulding technology utilise state-of-the-art equipment and technology to ensure that each product is manufactured to the highest standards of quality and performance.

One of the key components of our plastic injection moulding process is our commitment to exceptional tooling. Our in-house tooling capabilities include the design, manufacturing, and maintenance of moulds, ensuring that each product is made to precise specifications. Our tooling is designed to be durable and efficient, reducing production time and improving the overall quality of each product.

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Plastic Injection Moulding Technical Details

At Keyflex, we understand that each project is unique and requires a tailored approach. Our plastic injection moulding solutions are designed to meet the specific needs of our clients, providing them with the flexibility and reliability they need to achieve their goals. Whether you’re looking for a one-of-a-kind solution or need to order in bulk, we have the expertise and resources to meet your needs. Browse our website today to learn more about our plastic injection moulding services and how we can help you bring your ideas to life

Keyflex manufactures parts and tooling for a wide range of thermoplastic materials such as Polycarbonate, ABS, Polyester and blends. Our expertise means that we are able to advise which material is best suited to your requirements. Over-moulding with TPR gives a rubber feel and impact resistance while our high quality precision parts also have a tight tolerance.

All plastic injection moulding items come in a wide range of colour options including most Pantone colours or silver-plating for a chrome look. Like all our products, plastic moulding can be created for a wide range of flexible designs and we can accept IGES, STEP, PARASOLID and other 3D formats or we can design the part to suit your requirements. When designing a keypad and plastic housing for your product, the ability to have the tooling and production of both parts done in one production plant eliminates problems created when one part does not fit correctly with the other, as the parts are carefully checked together during production, ensuring correct operation in the finished product.

Plastic injection design critical details

Draft Angle
2. Undercut
3. Wall Thickness (too thick or too thin)
4. Sharp Steel
5. Draft angle of  shut off area, the texture
6. Shrinkage

PLASTIC INJECTION OVER MOULDING TECHINICAL DETAILS

We are over-moulding and multi-shot injection moulding experts

We have a wide variety of over-moulding technologies and sealing solutions. Our professional technical team can solve the technical needs and engineering problems of various types of customers.

  • Plastic over-moulding with plastic 
  • Soft plastic over-moulding or multi-shot injection moulding
  • Silicon rubber over-moulding or multi-shot injection moulding
  • Silicone rubber and plastic over-moulding or multi-shot injection moulding
  • Soft and hard plastic over-moulding with metal parts 
  • Soft plastic or silicone rubber over-moulding with electronic components
  • Plastic over-moulding with silicone rubber seals

We can design and manufacture various types of moulds requiring over-moulding or multi-shot injection moulding processes 

With 30 years of experience in the design and manufacture of moulds, we can design and manufacture various plastic over-moulding injection moulds, silicone rubber over-moulding moulds and liquid silicone LSR over-moulding injection moulds.

Metal Plastic Insert Moulding

We have decades of experience in metal and plastic insert-moulding. We can manufacture insert moulded products with high precision and high quality. The main products such as: rubber roller overholding, metal handle overholding, metal parts of security equipment overholding, consumer electronics products, brass insert moulded into plastic housings, silicone rubber precision parts metal overholding, various high-end electronic and electrical products metal/PCB overholding, medical equipment metal parts overholding, daily necessities metal parts overholding, automotive electrical products metal insert moulding.

We have a professional engineering team to provide customers with all kinds of high difficulty and high precision engineering solutions for metal insert moulding and overholding.

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